ERP Software Weaving & Knitting

ERP for Weaving & Knitting Industry

The textile business has specific business requirements of catering to seasonal demands, precise order completion dates, processing capacity management, and process variability due to several operating parameters (heat, moisture, material quality). There is also a shift smart manufacturing where IT has led the automation of designs and exact process planning.

Whether you are into the weaving or knitting industry, Lighthouse ERP can help in running operations smoothly.

Lighthouse ERP for Weaving & Knitting companies is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific ERP Module, comprehensive and robust solution for the Textile Industry. Lighthouse technical expertise and mapping of key requirements is the key behind its success.

Efficient Supply Chain

Fabric procurement –Storing the Fabric Raw Material details :Weight, quality etc. at Plant Inward.

Conversion of Bulk Raw Material consignment to rolls (thru bar coding).

Issuing Rolls on Roll no., Batching of Rolls Inventory.

Capture Final Production with Roll No. & Box no. (Export Packing).

All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations

Plant movement : various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.

Traceability throughout the manufacturing process: Track lots by order, color/shade, labdip no.>

Complete Financial Control

Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis

Expenditure analysis for subcontracting, production etc.

Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios

Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs

Various Stock MIS with 10 level drill down: Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip

Effective Production Planning & Control

Production planning : Monthly Production Schedule, Stage wise Bill of Material management at each stage (Raw Material to Semi Finished; SM to Finished Goods )

Production Scheduling : Order wise planning having Machine, batch/date plan, Process Routing, and Supervisor allocation details.

Process wise production :Conversion of Bulk Raw Material consignment to rolls (thru bar coding).

Process wise production management : Greige fabric inspection; Batching; Fabric turning; Pre-treatment (Scouring & Bleaching); Dyeing; Dewatering; Drying; Compacting; Final inspection ; Re-process Control by taking in-process material to reject stage, and then allocating to another batch/ order.

Time and Action Analysis : dashboard to keep track of all order wise start and end point of each stage.

Quality Control

Pre-Production :Capturing color %, composition of dye colors (raw material proportion for consumption) Based on lab reading

Shade Checking during Dyeing production Process : linking bar code after each process. Sophisticated and accurate MIS on Production Costing / Plant Performance PLC & DCS Integration with ERP.

Production planning

Stage wise Bill of Material management

Raw material BOM for making S.M.

S.M. BOM for making F.G.

Production Order: In-house Vs Job-work management

Product Catalogue Management

Item Code Management:.

Code Generation for Raw Material (R.M.), Semi-finished material (S.M.) and Finished Goods (F.G.).

Attributes linking to each item (fabric): Generation Item name and code based on attributes.

Auto Bill OF material generation: BOM of Input Material to produce item.

B.O.M. Variant: multiple count wise linking.

Production Management

Conversion of Bulk Raw Material consignment to rolls (thru bar coding)

Process wise production management : Greige fabric inspection; Batching; Fabric turning;  Pre-treatment (Scouring & Bleaching); Dyeing; Dewatering; Drying; Compacting; Final inspection .

Re-process Control by taking in-process material to reject stage, and then allocating to another batch/ order.

Time and Action Analysis: dashboard to keep track of all order wise start and end point of each stage Shade Checking during Dyeing production Process: linking bar code after each process.

Sales & Dispatch

Consignment Sale transactions : Stock transfer invoice for consignment agent and subsequently invoices as per actual sales.

Enquiry & Quotation followed by three level order cycle: Sales Contract, Sales Order and Delivery Orders.

Sales e-invoicing generated instantly, by linking to Weighslips and Delivery Orders.

Flexible pricing methods- cash discounts, quantity discounts, fixed period sales contracts, credit control etc.

Finished Goods Management

Order wise Packing of finished goods with bar code tagging of each roll

Export Box Packing

Production Scheduling

order wise planning : Machine, batch/date plan, Process Routing, and Supervisor allocation

Job card management

Creation of batches for rolls issue

Sales & Dispatch Management

Finished Good Rolls to be captured in Packing list.

Linking Packing List to Invoice

Export Management

Pre-shipment

Post-shipment

L.C. management

Why Lighthouse ERP?

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