World Refractories production in 2018 was 39 Mn MT. Engineering and Construction , Oil and Gas Industry is the major end-user of Steel Wires. Steel wire ropes use wire rods of black carbon steel, stainless steel or other steel alloys as raw material
Lighthouse ERP for Steel Wires Industry is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific, comprehensive and robust solution for the Aluminium Industry . Lighthouse technical expertise and mapping of key requirements is the key behind its success. Lighthouse ERP for Steel Industry is designed to provide complete visibility across all supply chain, ERP for Logistics , Inventory and financials.
Process wise allocation of work centers and production scheduling
Quality Control Traceability of FG batch to the input RM heat quality test certificate
Production Planning Item BOM, Material Requirement Plan Process parameters like deformation ratio and drawing speed etc.
Allocation of ready unused stock at any process to the new work order.
Standard to actual Yield calculations to manage variance analysisBreakdown Analysis (Date wise, shift wise, Shift wise, Equipment wise- Reason)
Advanced and Accurate MIS on Production Costing / Plant PerformancePLC & DCS- Smart factory Integrations with ERP
Accurate raw material costing based on rates of different types of Aluminium Scraps & their recovery
All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations
Control of Material Stock at Raw material Stock Yard.
Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.
Carry out batch wise semi finished and WIP pricing while manufacturing
Traceability throughout the manufacturing process from receipt of raw material to finished good
Per Tonne costing based on Raw Material, Consumables, Cost of fuel, Electricity
Mould Life accounting
Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis
Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios
Various Stock MIS with 10 level drill down
Group->Entity->Division->Plant->Dept->CostCenter->Equipment->Item Group->Item->Issue Slip
Enquiry & Quotation followed by three level order cycle Sales Contract, Order and Delivery Orders.
Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details)
Sales e-invoicing generated instantly, by linking to Weighslips and Delivery Orders
Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.