Steel Wires Products Manufacturing

World Refractories production in 2018 was 39 Mn MT. Engineering and Construction , Oil and Gas Industry is the major end-user of Steel Wires. Steel wire ropes use wire rods of black carbon steel, stainless steel or other steel alloys as raw material

Lighthouse ERP for Steel Wires Industry is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific, comprehensive and robust solution for the Aluminium Industry. Lighthouse' technical expertise and mapping of key requirements is the key behind its success. Lighthouse Steel Wires ERP is designed to provide complete visibility across all supply chain, Logistics, Inventory and financials.

Key Features in Steel Wires Products Manufacturing

Effective Production Planning & Control

Wire Rod consumption in each heat with size, Lot & Godown Control

Production Planning

Item BOM, Material Requirement Plan Process parameters like deformation ratio and drawing speed etc.

Process wise allocation of work centers and production scheduling

Allocation of ready unused stock at any process to the new work order.

Standard to actual Yield calculations to manage variance analysis Breakdown Analysis (Date wise, shift wise, Shift wise, Equipment wise- Reason)

Advanced and Accurate MIS on Production Costing / Plant Performance PLC & DCS- Smart factory Integrations with ERP

Quality Control

Traceability of FG batch to the input RM heat quality test certificate

Efficient Supply Chain

Accurate raw material costing based on rates of different types of Aluminium Scraps & their recovery

All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations

Control of Material Stock at Raw material Stock Yard.

Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.

Carry out batch wise semi finished and WIP pricing while manufacturing

Traceability throughout the manufacturing process from receipt of raw material to finished good

Complete Financial Control:

Per Tonne costing based on Raw Material, Consumables, Cost of fuel, Electricity

Mould Life accounting

Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis

Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios

Various Stock MIS with 10 level drill down

Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip

Uninterrupted Sales & Dispatch

Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders. Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details) Sales Invoicing generated instantly, by linking to Weighslips and Delivery Orders Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.

Results you can expect with Lighthouse ERP

Accelerate customer enquiries responses with accurate product costing and delivery timelines.

Gain real time control over operations, deeper insights into your production costs.

Manage customer care, warranty, and service orders as part of your core processes and improve traceability

Ensure that products meet or exceed the high standards of your customers, and adapt to compliance requirements.

Fully integrated with following ERP Modules