Integrated Steel Industry

Integrated steel plants have multiple profit centre divisions of: Sponge Iron DRI Plant, Pellet Plant, Steel Making Shop, Rolling Mill, Power Generation, and Coal Washery etc. Lighthouse ERP accurately gives Division wise Inventory, Operations, Sales, Profit & Loss and Balance Sheet for statutory compliances and MIS.

Steel plants are characterized by huge material handling. Lighthouse ERP enables full control and error free and speedy operations through highly customized approach in Security Gate, Weighbridge, Quality Control, Yard Management, Freight Management, Quality linked Purchase Bill Passing.

Lighthouse ERP for Integrated Steel Industry is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific, comprehensive and robust solution for the Steel Industry. Lighthouse' technical expertise and mapping of key requirements is the key behind its success.

Complete Financial Control:

Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis

Expenditure analysis for subcontracting, production etc.

Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios

Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs

Various Stock MIS with 10 level drill down: Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip

Efficient Supply Chain:

All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations

Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.

Carry out batch wise semi finished and WIP pricing while manufacturing

Traceability throughout the manufacturing process from receipt of raw material to finished good

Effective Production Planning & Control

Production planning:Item BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc.

Shift wise Production with Batch, Lot & Godown Control

Standard to actual yield calculations to manage variance analysis

Quality Control: Accurate MIS on Production Costing / Plant Performance

Sophisticated and Accurate MIS on Production Costing / Plant Performance

PLC & DCS Integration with ERP

Sales & Dispatch:

Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders.

Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details)

Sales Invoicing generated instantly, by linking to Weighslips and Delivery Orders

Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.

Results you can expect with Lighthouse ERP

Better quality of products produced.

Better recoveries from iron ore (through process control)


Improve productivity, reduce lead times and procurement costs

Support growth without adding resources

Fully integrated with following ERP Modules