Cement Plants have strong linkages to other sectors such as construction, transportation, coal and power. Lighthouse ERP accurately gives Division wise Inventory, Operations, Sales, Profit & Loss and Balance Sheet for statutory compliances and MIS.
Cement plants are characterized by enormous material handling. Lighthouse ERP enables full control and error free and speedy operations through highly customized approach in Security Gate, Weighbridge, Quality Control, Yard Management, Freight Management, Quality linked Purchase Bill Passing.
Lighthouse ERP for Cement companies is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific, comprehensive and robust solution for the Cement Industry. Lighthouse' technical expertise and mapping of key requirements is the key behind its success.
Complete Financial Control :
Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis
Expenditure analysis for subcontracting, production etc.
Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios
Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs
Various Stock MIS with 10 level drill down: Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip
Efficient Supply Chain :
All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations
Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.
Carry out batch wise semi finished and WIP pricing while manufacturing
Traceability throughout the manufacturing process from receipt of raw material to finished good
Effective Production Planning & Control
Production planning : Item BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc.
Shift wise Production with Batch, Lot & Godown Control
Standard to actual yield calculations to manage variance analysis
Quality Control : Accurate MIS on Production Costing / Plant Performance
Sophisticated and Accurate MIS on Production Costing / Plant Performance
PLC & DCS Integration with ERP
Sales & Dispatch :
Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders.
Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details)
Sales Invoicing generated instantly, by linking to Weighslips and Delivery Orders
Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.
What are the deployment options for an ERP system
Technical Architecture for Deployment
Total Cost of Ownership
Better quality of products produced.
Better recoveries from iron ore (through process control)
Improve productivity, reduce lead times and procurement costs
Support growth without adding resources