Beneficiation and Pelletization

Iron Ore Processing i.e. Beneficiation and Pelletization removes impurities and aids grade improvement: Lighthouse ERP enables customers to operate and maintain the setup with minimal equipment, capital and operating costs through highly customized approach in Security Gate, Weighbridge, QC, Yard Management, Freight Management, Quality linked Purchase Bill Passing.

Lighthouse ERP for Beneficiation and Pellet companies is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific, comprehensive and robust solution for the Steel Industry. Lighthouse' technical expertise and mapping of key requirements is the key behind its success.

Efficient Supply Chain:

All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations

Control of Material Stock at Raw material Stock Yard, Crusher, Feeder, discharge area and bagging area.

Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.

Carry out batch wise semi finished and WIP pricing while manufacturing

Traceability throughout the manufacturing process from receipt of raw material to finished good

Complete Financial Control:

Manage Division wise & consolidated finance books for Beneficiation and Pelletization divisions , Ledgers & Profitability. Inter division Sales & Purchase Expenditure analysis for subcontracting, production etc.

Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios

Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs

Various Stock MIS with 10 level drill down

Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip

Effective Production Planning & Control

Age of finished product along wit Metallization %age, Standards , Actual & Deviation

FInished Goods Physical attributes such as: size range

FInished Goods Chemical attributes: C,S,P,SI,O

Production planning: IItem BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc.

Shift wise Production with Batch, Lot & Godown Control

Standard to actual yield calculations to manage variance analysis

Quality Control:Accurate MIS on Production Costing / Plant Performance

Sophisticated and Accurate MIS on Production Costing / Plant Performance

Sales & Dispatch:

Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders.

Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details)

Sales Invoicing generated instantly, by linking to Weighslips and Delivery Orders

Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.

Results you can expect with Lighthouse ERP

Better quality of products produced.

Better recoveries from iron ore (through process control)


Improve productivity, reduce lead times and procurement costs

Support growth without adding resources

Fully integrated with following ERP Modules