Aluminium Alloys and Casting

The global aluminum market was worth 19.1 Mn MT in 2019. Looking forward, the market is forecast to reach a volume of 24.3 Mn MT by 2025. Aluminium is heavily used in electrical power transmission, machinery and equipment, and construction. Manufacturers and producers of Aluminum metal are mostly have access to captive power, cheap labour and proximity to raw material bauxite.

Lighthouse ERP for Aluminium Alloys and Casting Industry is designed to handle complete needs in most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific, comprehensive and robust solution for the Aluminium Industry. Lighthouse' technical expertise and mapping of key requirements is the key behind its success. Lighthouse Aluminium Alloys and Casting ERP is designed to provide complete visibility across all supply chain, Logistics, Inventory andfinancials.

Key Features in Aluminium Alloys and Casting Manufacturing

Effective Production Planning & Control

Aluminium Ingot or Section Production (Remelting) in each heat with size, Lot & Godown Control

Production Planning

Item BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc. Standard to actual yield calculations to manage variance analysis Breakdown Analysis (Date wise, shift wise, Shift wise, Equipment wise- Reason) Waste Recycling Management

Quality Control

Accurate MIS on Heat/Cast wise QC capturing Sophisticated and Accurate MIS on Production Costing / Plant Performance Traceability of FG batch to the input RM heat quality test certificate

Efficient Supply Chain: Accurate raw material costing based on rates of different types of Aluminium Scraps & their recovery All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations Control of Material Stock at Raw material Stock Yard, Crusher, Feeder, discharge area and bagging area. Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc. Carry out batch wise semi finished and WIP pricing while manufacturing Traceability throughout the manufacturing process from receipt of raw material to finished good

Complete Financial Control: Per Tonne costing based on Raw Material, Consumables, Cost of fuel, Electricity Mould Life accounting Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios Various Stock MIS with 10 level drill down Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip

Uninterrupted Sales & Dispatch

Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders. Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details) Sales Invoicing generated instantly, by linking to Weighslips and Delivery Orders Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.

SMart Factory Integration with ERP

Die Management

Die Purchase & issue for production

Die history card

full analysis of faults/cause and rectification actions of the dies

Results you can expect with Lighthouse ERP

Accelerate customer enquiries responses with accurate product costing and delivery timelines.

Gain real time control over operations, deeper insights into your production costs.

Manage customer care, warranty, and service orders as part of your core processes and improve traceability

Ensure that products meet or exceed the high standards of your customers, and adapt to compliance requirements.

Fully integrated with following ERP Modules